B&R 3IF681.96 Interface Module – RS232 and 10BASE-T Ethernet Communication for System 2005 PLC

Brand
Model B&R 3IF681.96

The B&R 3IF681.96 is a dedicated interface communication module developed by B&R Industrial Automation—now a member of the ABB Group—as an integral expansion component of the proven System 2005 programmable logic computer (PLC/PCC) platform. Engineered and manufactured in Austria, this compact plug-in module provides the essential communication bridge between System 2005 CPU modules (such as the 3CP260) or the 3IF260 interface processor and external devices, industrial networks, and engineering tools. The B&R 3IF681.96 combines two complementary interfaces on a single insert: a 9-pin DSUB RS232 serial port driven by an ST16C650 UART controller, and a 10BASE-T Ethernet port terminated on a standard female RJ45 connector, delivering both legacy serial and networked connectivity in one space-saving module that occupies only one interface slot.

Positioned as a system expansion rather than a standalone controller, the B&R 3IF681.96 does not execute application logic—that task belongs to the CPU and I/O modules of the System 2005 rack. Instead, it offloads communication duties from the processor, supporting connections to engineering workstations, HMI panels, barcode readers, weighing instruments, printers, modems, and higher-level supervisory systems. The Ethernet interface is fully electrically isolated and bus-capable, supporting INA2000 station addressing configured through on-board rotary switches, while the RS232 port provides hardware handshake lines (DTR, DSR, RTS, CTS) for reliable flow-controlled data exchange at speeds up to 115.2 kbaud.

For integrators and plant operators maintaining installed System 2005 bases, the B&R 3IF681.96 represents a long-lifecycle, manufacturer-documented solution that preserves existing automation investments. It is supported by official B&R Automation Studio hardware upgrade files, carries CE and cULus (E115267) industrial control certifications, and continues to serve as a trusted communication backbone in legacy B&R installations worldwide, underscoring B&R’s commitment to long-term availability and backward compatibility across its automation portfolio.

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Description

 

Technical Specifications

Parameter Name Parameter Value
Product Model 3IF681.96 (IF681)
Manufacturer B&R Industrial Automation (ABB Group)
Product Type Interface Communication Module
Series / Platform B&R System 2005 PLC/PCC
Interface IF1 – Serial 1 × RS232, 9-pin DSUB male connector
RS232 Controller ST16C650 UART with 32-byte TX/RX FIFO
RS232 Max Baud Rate / Distance 115.2 kbaud (max 15 m at 19,200 baud)
RS232 Handshake Lines DTR, DSR, RTS, CTS (no electrical isolation)
Interface IF2 – Ethernet 10BASE-T twisted pair, female RJ45 connector
Ethernet Controller AM79C960 with 128 KB send/receive buffer
Ethernet Speed / Isolation 10 Mbit/s, electrically isolated, bus-capable
Power Consumption 1.65 W maximum (5 V DC)
Operating Temperature 0 °C to +60 °C (within control cabinet)
Certifications CE, cULus E115267 (Industrial Control Equipment)
Dimensions (W × L × H) Approx. 60 × 90 × 15 mm (module insert)
Weight Approx. 0.1 kg
Compatible Slots CP260 interface slot / IF260 expansion / EX101 Power Panel insert
Country of Origin Austria

 

Main Features and Advantages

Dual-interface integration: The most distinctive advantage of the B&R 3IF681.96 is its combination of serial and Ethernet connectivity on a single plug-in insert, eliminating the need for two separate modules and freeing valuable interface slots for other expansion functions. The RS232 channel, powered by the ST16C650 UART with a 32-byte transmit/receive FIFO, supports asynchronous communication up to 115.2 kbaud and provides full hardware handshake lines (DTR, DSR, RTS, CTS) to prevent data loss during demanding transfer sessions. The Ethernet channel, built around the AM79C960 controller with a 128 KB send/receive buffer, delivers 10 Mbit/s throughput over standard 10BASE-T twisted-pair cabling terminated on a widely supported RJ45 female connector, simplifying network cabling and spare-parts logistics.

Electrical isolation where it matters: The Ethernet port of the B&R 3IF681.96 provides complete galvanic isolation, shielding the control system from ground loops, common-mode transients, and potential differences between networked cabinets—an essential safeguard in larger machine layouts and multi-panel installations. Although the RS232 interface is not isolated, it incorporates input filtering and protective circuitry that maintain signal integrity in typical industrial environments, provided standard grounding practices are observed.

Fast, tool-free station configuration: Dual BCD rotary switches on the module face allow INA2000 station numbers to be assigned directly on the hardware, enabling networked System 2005 architectures to be expanded or re-addressed without additional programming tools. Clear status LEDs for transmit/receive and Ethernet link activity give maintenance staff immediate visual feedback on operational health, dramatically reducing commissioning and troubleshooting time.

Compact, efficient, and retrofit-friendly: Drawing a maximum of only 1.65 W from the 5 V supply, the B&R 3IF681.96 minimizes thermal load inside the control cabinet and places no measurable burden on the host power budget. Its single-width insert format plugs directly into the interface slot of the 3CP260 CPU or the 3IF260 interface processor, and is equally accepted by the EX101 Power Panel expansion module—allowing existing PP41 Power Panel installations to gain Ethernet networking without replacing the host device. For plants extending the life of System 2005 controllers, the B&R 3IF681.96 offers an authoritative, manufacturer-supported path to modern networking with full documentation and Automation Studio hardware upgrade availability.