Yokogawa SSC10D-S2111 Duplexed Safety Control Unit – ProSafe-RS SIL3 Controller

Model Yokogawa SSC10D-S2111

Description

The Yokogawa SSC10D-S2111 is a duplexed safety control unit within the Yokogawa ProSafe-RS Safety Instrumented System (SIS), classified as a Safety Instrumented System controller. It serves as the central processing core for executing safety logic, managing redundant I/O operations, and ensuring continuous plant protection even during hardware or communication faults.

The Yokogawa SSC10D-S2111 employs a dual-redundant (1oo2D) processor architecture where two CPUs operate in parallel, continuously cross-checking logic execution to guarantee safe operation even if one processor fails. Certified to SIL3 according to IEC 61508, this controller is designed for high-availability safety applications where process continuity and personnel protection are paramount.

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Description

Application Scenarios

In a large-scale liquefied natural gas (LNG) receiving terminal, the emergency shutdown (ESD) system must respond to gas detection alarms, fire signals, and process upsets within milliseconds while maintaining uninterrupted operation during routine maintenance. The terminal’s safety lifecycle plan required a SIL3-certified controller that could support hot-swap maintenance without compromising safety integrity.

The engineering team selected the Yokogawa SSC10D-S2111 as the core safety controller for the terminal’s ProSafe-RS SIS. With its dual-redundant architecture, the Yokogawa SSC10D-S2111 executes ESD logic in a deterministic scan cycle while simultaneously cross-checking both processor channels. When a pressure transmitter on a cryogenic storage tank drifted outside its safe operating range, the Yokogawa SSC10D-S2111 detected the anomaly and issued the isolation command within its configured 10–100 ms scan cycle, preventing overpressure conditions in the tank.

During a planned maintenance window, technicians replaced one processor module of the Yokogawa SSC10D-S2111 while the LNG terminal remained in full operation. The redundant channel assumed control with a switchover time of under 1 millisecond, and the terminal’s safety functions continued without interruption. This hot-swap capability eliminated the need for a full plant shutdown, saving an estimated 48 hours of production downtime .

For offshore platform applications where cabinet space is limited, the Yokogawa SSC10D-S2111 supports up to nine safety node units (SNUs), enabling distributed safety architectures that reduce field wiring and simplify installation. Its Vnet/IP communication interface integrates seamlessly with the platform’s CENTUM VP DCS, providing operators with unified visibility of both process and safety systems .

 

Parameter

Parameter Value/Description
Product Model Yokogawa SSC10D-S2111
Manufacturer Yokogawa Electric Corporation
Product Category Duplexed Safety Control Unit (SIS Controller)
System Compatibility ProSafe-RS Safety Instrumented System
Processor Architecture MIPS R5000, 32-bit RISC
Memory 32 MB Flash / 64 MB RAM
Redundancy Configuration Dual-redundant (1oo2D) processor
Safety Integrity Level SIL3 (IEC 61508 / IEC 61511)
Response Time (Safety Logic) ≤10 ms typical
Redundancy Switchover ≤1 ms, bumpless
Communication Interface Dual-redundant Vnet/IP, 100 Mbps
ESB Bus Interface Dual-redundant, 128 Mbps
Safety Node Capacity Up to 9 SNB10D node units
Local I/O Capacity Up to 8 I/O modules per CPU
Power Supply (S2111) 100–120V AC, dual-redundant
Power Consumption Approx. 200 VA
Operating Temperature -10°C to +55°C (standard, fanless)
Storage Temperature -20°C to +70°C
Humidity 5%–95% RH, non-condensing
Protection Rating IP20, ISA G3 (corrosion resistance)
Memory Backup Non-rechargeable battery, up to 3 years
Mounting 19-inch rack-mounted chassis
Certifications CE, ATEX, IECEx, TÜV, RoHS