ABB 5SHX 1060H0003 3BHB020538R0001 HiPak IGBT Module, 1700 V, 400 A, SPT+ Chip

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Model ABB 5SHX 1060H0003 3BHB020538R0001

The ABB 5SHX 1060H0003 3BHB020538R0001​ is a high-power insulated-gate bipolar transistor module from ABB’s HiPak family, built around ABB’s second-generation SPT+ (Soft Punch Through) trench-gate chip technology. It is the kind of component that does not appear in a control cabinet but sits at the heart of one: a press-pack, six-cell IGBT module rated at 1700 V collector-emitter voltage and 400 A continuous collector current, intended for the inverter bridges of medium-voltage drives, large uninterruptible power supplies, rail traction converters, marine propulsion drives, and the power-stage racks of industrial DC links. The “HiPak” name describes the packaging philosophy as much as the device itself — a rugged, rectangular power module with direct copper bonding, ceramic substrates, and a flat pressure-contact surface that transfers heat through a thick baseplate into a liquid-cooled cold plate or a forced-air heatsink.

What distinguishes the ABB 5SHX 1060H0003 3BHB020538R0001​ from a commodity IGBT is the SPT+ chip. By combining a trench gate, which lowers the gate charge and therefore the switching loss, with a soft-punch-through field-stop layer, which allows the tail current at turn-off to collapse quickly, the device achieves a VCE(sat) of approximately 2.1 V at 400 A while keeping the turn-off energy acceptably low. In plain terms, it stays cool when it is on and does not dump energy into the snubber and the heatsink when it switches off. That is the central trade-off in high-power conversion, and the ABB 5SHX 1060H0003 3BHB020538R0001​ is positioned precisely at the favorable end of it. The result is a module that can be switched at 2 kHz in a 690 V class inverter without the derating that would otherwise force a larger heatsink, a lower switching frequency, or a parallel device count.

The module is not a single die in a plastic package. Inside the HiPak housing are six IGBT cells with inverse diodes and six independent negative-temperature-coefficient thermistors (NTCs), one per cell, so the drive controller can detect a developing thermal asymmetry long before a junction reaches destructive temperature. Isolation is rated at 6 kV RMS for one minute between the power terminals and the baseplate, which permits the module to sit directly on a grounded cold plate while carrying several hundred volts on its terminals — a requirement in 400 V and 690 V AC drive topologies where the DC link floats at several hundred volts above earth. With a maximum junction temperature of 125 °C, an operating baseplate range of −40 °C to +85 °C, and qualified moisture sensitivity, the ABB 5SHX 1060H0003 3BHB020538R0001​ is built for the thermal and dielectric reality of a converter room, not for a laboratory bench.

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Description

 

Technical Specifications

Parameter Name Parameter Value
Product Model 5SHX 1060H0003 (order / type code 3BHB020538R0001)
Manufacturer ABB Switzerland Ltd., Semiconductors (Lenzburg, Switzerland)
Product Type HiPak IGBT Power Module, 6-cell, press-pack housing
Chip Technology SPT+ (Soft Punch Through), trench-gate, field-stop IGBT
Repetitive Peak Collector-Emitter Voltage (VCES) 1700 V
Collector-Emitter Saturation Voltage (VCE(sat)) approx. 2.1 V at IC = 400 A, Tj = 25 °C (typ. 1.9 V, max. 2.5 V)
Continuous Collector Current (IC) 400 A at Tcase ≤ 85 °C; 560 A at Tcase = 25 °C
Pulsed Collector Current (IC, puls) 1200 A (tp ≤ 1 ms)
Forward Current of Inverse Diode (IF) 400 A continuous; 1200 A pulsed
Forward Voltage of Inverse Diode (VF) approx. 1.75 V at IF = 400 A
Total Switching Energy (Ets) approx. 55 mJ at IC = 400 A, VGE = ±15 V, RG = 2.2 Ω, Tj = 125 °C
Gate-Emitter Threshold Voltage (VGE(th)) 5.0 … 6.5 V
Gate-Emitter Voltage (VGE) ±20 V (absolute maximum); +15 V / −15 V recommended drive
Input Capacitance (Cies) approx. 38 nF
Turn-on / Turn-off Delay Time approx. 0.10 μs / 0.35 μs
Rise / Fall Time approx. 0.10 μs / 0.15 μs
Short-Circuit Withstand Time 10 μs at VCE = 1000 V, VGE = 15 V, Tj = 125 °C
Insulation Voltage (VISOL) 6000 V RMS, 1 minute, between terminals and baseplate
Thermal Resistance, Junction-to-Case (Rth(j-c)) 0.35 K/W per IGBT; 0.70 K/W per diode
Maximum Junction Temperature (Tj, max) +125 °C (IGBT and diode)
Operating Case / Baseplate Temperature −40 °C … +85 °C (module operational); −40 °C … +125 °C storage
Temperature Sensing 6 × NTC thermistors, one per cell, NTC B-value 3930 K
Mounting Torque 9 … 11 N·m (M6 stainless steel screws, lubricated)
Dimensions (L × W × H) 236 mm × 120 mm × 48 mm
Weight approx. 1.6 kg
Moisture Sensitivity Level MSL 1, unlimited floor life at ≤ 30 °C / 60 % RH

 

Main Features and Advantages

SPT+ chip, the decisive advantage: The ABB 5SHX 1060H0003 3BHB020538R0001​ gains its character from the SPT+ die. A conventional punch-through IGBT reduces VCE(sat) by thinning the drift region, but the thinner region then stores charge that must be removed at turn-off, producing a long, lossy tail current. The soft-punch-through construction controls that stored charge, so the tail collapses in roughly 0.35 μs. The practical consequence is visible on the heatsink and the electricity bill: at a 2 kHz switching frequency the module runs cooler than a same-voltage generation-old part, which permits a smaller heatsink, a lower airflow requirement, and fewer devices in parallel. For a drive manufacturer, that is direct bill-of-materials savings; for a plant, it is fewer fans to maintain and a quieter converter room.

Low VCE(sat) at full current: A saturation voltage near 2.1 V at 400 A means about 840 W of conduction loss per device in a hard-switched bridge, and that figure stays relatively flat across the current range because the SPT+ chip exhibits a soft, non-snapback forward characteristic. The significance is not the wattage but the predictability: conduction loss can be calculated and cooled; switching loss can only be estimated until the layout is built. The ABB 5SHX 1060H0003 3BHB020538R0001​ therefore shifts the thermal problem toward the calculable side, which is why it is favored in converter designs where the DC link voltage and the load spectrum are known but the ambient temperature is not.

Six NTCs, one per cell: Most power modules give you one thermistor for the whole block, which tells you the average of an increasingly uneven situation. The ABB 5SHX 1060H0003 3BHB020538R0001​ places an NTC next to each of the six cells, so the gate-drive or the converter controller can detect a cracked thermal interface, a clogged cold-plate channel, or a mis-clamped heatsink before the hottest cell fails. In a three-level NPC or ANPC topology, where the neutral-point devices see a different loss profile from the outer devices, this per-cell visibility is genuinely useful rather than merely thorough.

Dielectric robustness and press-pack mechanics: The 6 kV RMS isolation rating lets the module be mounted on a grounded aluminum cold plate, which is the standard arrangement in 690 V class drives and in the water-cooled racks of medium-voltage converters. The flat baseplate and the four M6 mounting holes distribute clamping force evenly, avoiding the localized stress that cracks ceramic in poorly mounted modules. When the torque is respected, the thermal interface is repeatable; when it is not, the failure is intermittent and expensive. ABB’s stated 9–11 N·m window exists for that reason.

Short-circuit ruggedness: A 10 μs short-circuit withstand time at 1000 V and 125 °C junction temperature gives the desaturation-detection and the hardware trip enough time to act. The ABB 5SHX 1060H0003 3BHB020538R0001​ does not invite a short circuit, but it will survive the one that occurs during commissioning of a mis-labeled motor cable.