Restore Legacy Schiele PM S200/S250 Systems with the 2_423_451_00​ Output Module

Brand
Model Restore S200/S250

Description

The Schiele 2_423_451_00​ (also documented as 2.423.451.00) is an 8-channel, 24 V DC transistor digital output module belonging to the Systron PMO peripheral family. Manufactured by Entrelec Schiele, it is engineered as a direct-fit spare for the long-installed PM S200 and PM S250 distributed control and PLC architectures.

This module translates the controller’s bus-level commands into clean, fast 24 V DC switching outputs that drive on-site actuators such as solenoid valves, contactor coils, alarm horns, pilot lights and motor-starter circuits. With grouped galvanic isolation, electronic short-circuit and overload protection, and sub-millisecond switching, it remains a dependable interface between control logic and field wiring in plants where the original Schiele cabinet must keep running.

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Description

 

Application Scenarios

At a regional wastewater treatment plant in Western Europe, the original S200 control system had been running continuously for more than 22 years. During a capacity expansion of the aeration basins, operators noticed that several ageing digital output modules were switching sluggishly—contactor commands arrived late, and the resulting mistiming between blower starters caused periodic 500 A inrush spikes that occasionally tripped the main LV switchboard.

The maintenance team sourced original surplus Schiele 2_423_451_00​ modules as direct replacements. Because the 2_423_451_00​ slots straight into the existing S200 rack backplane without re-engineering, re-wiring or software reconfiguration, the swap was completed during a single weekend maintenance window. The new modules’ typical <1 ms on/off switching delay restored crisp, deterministic sequencing, while the built-in group isolation (3 kV AC between outputs and bus) eliminated the cross-talk that had previously caused erratic contactor pickup. Six months after the retrofit, the plant recorded zero switchboard trips attributable to output timing.

 

Parameter

Main Parameters Value/Description
Product Model 2.423.451.00 (also written 2_423_451_00 / 2 423 451 00)
Manufacturer Entrelec Schiele GmbH
Product Category PMO Transistor Digital Output Module
Compatible System Schiele Systron PM S200 / PM S250 DCS-PLC
Output Channels 8 transistor outputs, grouped and electrically isolated (8 points = 1 group)
Rated Output Voltage 20–30 V DC (nominal 24 V DC)
Current per Channel 1 A continuous
Total Module Current ≤ 4 A
Switching Delay < 1 ms typical (on and off)
Isolation Voltage 3 kV AC between output and bus/power supply
Output Protection Short-circuit current limiting, overload detection, reverse polarity protection
Sensor Power Supply 20–30 V DC, 100 mA, short-circuit protected
Bus Power Consumption ≤ 155 mA @ 26.5–31.6 V DC
Bus Fault Behaviour Holds last output state for up to 1 second after bus failure
Status Indicators Green LEDs for power supply normal + per-channel output status
Mounting Method 35 mm standard DIN rail
Cooling Natural convection
Operating Temperature -20 °C to +60 °C
Storage Temperature -40 °C to +85 °C
Relative Humidity 5%–95% RH, non-condensing
Vibration Resistance 5–150 Hz, 0.5 g
Shock Resistance 10 g (11 ms half-sine)
Protection Rating IP20 (cabinet installation)
Certifications VDE, CE
Weight Approx. 0.2 kg
Lifecycle Status Discontinued by OEM — available as original spare / refurbished / surplus

 

 

Technical Principles and Innovative Values

Innovation Point 1 — Grouped electrical isolation with a 3 kV AC barrier.​ The Schiele 2_423_451_00​ isolates all eight outputs as a single galvanically separated group from the system backplane and bus logic. This 3 kV AC barrier prevents voltage transients on one field device from propagating back into the controller, protecting the entire S200/S250 rack.

Innovation Point 2 — Intelligent fault containment.​ When a channel experiences a short circuit or overload, the 2_423_451_00​ rapidly current-limits and reports the fault via LED and system diagnostics—without sustaining damage or disrupting the other healthy channels in the group. This “fault containment” philosophy keeps the rest of the process running even during a field-wiring incident.

Innovation Point 3 — Sub-millisecond switching for precise sequencing.​ With a typical <1 ms on/off delay, the Schiele 2_423_451_00​ delivers the rapid response required for precise actuator sequencing and safety-related shutdowns. In staged motor starting or interlocked valve manifolds, this speed directly translates into reduced mechanical stress and tighter process control.

Innovation Point 4 — Bus power-fail memory.​ The module retains the last valid output state for up to one second after a bus failure, giving higher-level controllers and operators a short grace period to react before field devices see an undefined state—an important advantage in continuous-process applications.

Innovation Point 5 — Diagnostic visibility at the cabinet door.​ Green power and per-channel LEDs make output activity immediately visible without a laptop or multimeter, shortening fault-finding on the shop floor.