Allen-Bradley 22C-D170A103 PowerFlex 400 Fan

Brand
Model Allen-Bradley 22C-D170A103

The Allen-Bradley 22C-D170A103 is a 90 kW (125 HP) adjustable frequency AC drive from Rockwell Automation’s PowerFlex 400 series, specifically engineered for variable torque fan and pump applications . This 480 VAC three-phase drive delivers up to 170 amps of output current, providing energy-efficient motor speed control for commercial and industrial ventilation, pumping, and process systems .

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Description

 

Application Scenarios

In a large commercial office tower, the HVAC system’s supply and return fans must modulate airflow continuously based on real-time building occupancy and outdoor temperature conditions. The building automation system issues speed commands via BACnet, but without precise motor control, the fans would run at fixed speeds, wasting significant energy during low-demand periods. The 22C-D170A103 serves as the critical interface between the BAS and the fan motors, converting speed reference signals into variable frequency output that matches actual load requirements. When a sudden pressure imbalance occurs in the ductwork, the 22C-D170A103‘s built-in PID control loop adjusts fan speed to maintain stable static pressure, preventing simultaneous over-pressurization and energy waste. For facility managers, this translates to measurable reductions in electrical consumption—often 30% or more in variable torque applications—while extending motor and belt life through soft-starting and reduced mechanical stress .

 

Parameter

Parameter Value/Description
Product Model 22C-D170A103
Manufacturer Allen-Bradley (Rockwell Automation)
Product Category AC Variable Frequency Drive
Power Rating 90 kW (125 HP) at 480 VAC, 3-phase
Output Current 170 Amps
Input Voltage 480 VAC, 3-phase, 50/60 Hz
Enclosure Rating IP30 / NEMA Type 1 (panel mount)
Frame Size Frame F
User Interface Integral fixed keypad with LED display
Communication RS-485, embedded Modbus RTU, support for DSI modules (BACnet, EtherNet/IP, DeviceNet)
Control Method V/Hz control with slip compensation, PID control
Weight Approximately 73.5 kg

 

Technical Principles and Innovative Values

  • Innovation Point 1: Purpose-Built Variable Torque Optimization. Unlike general-purpose drives that compromise performance across load types, the 22C-D170A103 is specifically tuned for quadratic torque fan and pump loads. This allows the drive to deliver optimal energy savings during part-speed operation without oversizing the power section for constant torque demands, reducing both initial cost and cabinet footprint .
  • Innovation Point 2: Integrated Building Automation Connectivity. The 22C-D170A103 embeds Modbus RTU and supports optional BACnet, Metasys N2, and Apogee FLN P1 protocols through DSI communication modules. This eliminates the need for external gateways when integrating with building management systems, reducing wiring complexity and commissioning time in HVAC retrofit projects .
  • Innovation Point 3: Purge and Damper Input Logic. For combustion air fan applications, the 22C-D170A103 includes dedicated purge and damper control inputs that sequence fan operation with burner management systems. This built-in interlock capability ensures safe pre-purge cycles without requiring separate PLC logic, simplifying installation in boiler and furnace applications