Allen Bradley 25A-D017N104 PowerFlex 523 AC Drive – 10 HP 480V VFD with Sensorless Vector Control

Model Allen 25A-D017N104

The Allen Bradley 25A-D017N104 is a robust adjustable frequency AC drive from the PowerFlex 523 series, engineered to deliver reliable motor speed and torque control for three-phase industrial applications. As a mid-range member of the PowerFlex 520 family, this 25A-D017N104 unit provides a versatile solution for standalone machines and demanding motor control scenarios. The drive accepts a 380-480V AC three-phase input and produces a corresponding three-phase output up to 460V AC, supporting motors rated at 7.5 kW (10 HP) with an output current of 17 Amps in both normal duty and heavy-duty configurations.

The 25A-D017N104 incorporates multiple motor control modes including Volts per Hertz (V/Hz), sensorless vector control, and sensorless vector control with an Economizer mode for energy savings in fan and pump applications. Its modular design features a removable control core that allows simultaneous installation and software configuration, significantly reducing commissioning time. The integrated RS-485 port supports Modbus RTU and DSI protocols for seamless integration with PLCs and higher-level control systems, while a standard USB interface enables rapid configuration upload and download using connected components workbench software.

Manufactured by Allen Bradley (Rockwell Automation), the 25A-D017N104 represents a mature, field-proven platform deployed across a wide range of industrial installations. Its compact Frame C footprint and support for side-by-side mounting with zero clearance between drives maximize panel space utilization. The drive includes conformal coating per IEC 60721 3C2 standards for enhanced robustness in chemically challenging environments, and it operates reliably at ambient temperatures up to 70°C with current derating and an optional control module fan kit.

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Description

 

Technical Specifications

Parameter Name Parameter Value
Product Model 25A-D017N104
Manufacturer Allen Bradley (Rockwell Automation)
Product Type Adjustable Frequency AC Drive
Series/Product Line PowerFlex 523
Input Voltage Range 380-480V AC, 3-Phase
Output Voltage Range 0-460V AC, 3-Phase
Output Power 7.5 kW (10 HP) Normal Duty / 7.5 kW (10 HP) Heavy Duty
Output Current 17.0 Amps
Output Frequency 0-500 Hz (Programmable)
Control Method Volts/Hertz, Sensorless Vector, Sensorless Vector with Economizer
Enclosure Rating IP20 (Open Type)
Frame Size Frame C
Communication Integrated RS-485 (Modbus RTU/DSI), USB
Digital Inputs 5 Programmable
Analog Inputs 1 (0-10V or 4-20 mA)
Analog Outputs 1 (0-10V or 4-20 mA)
Relay Output 1 Programmable Form C
Brake Chopper Not Integrated
Operating Temperature -20°C to 70°C (with derating)
Dimensions (H × W × D) 220 mm × 109 mm × 184 mm
Weight Approximately 2.95 kg

 

Main Features and Advantages

The 25A-D017N104 delivers a practical combination of advanced motor control capabilities, modular design, and ease of integration that addresses the diverse needs of industrial motor control applications.

Advanced Motor Control Flexibility: The 25A-D017N104 supports Volts per Hertz control for simple applications, sensorless vector control for higher-performance torque regulation without encoder feedback, and sensorless vector control with Economizer mode for optimal energy efficiency in variable-torque loads such as fans and centrifugal pumps. This multi-mode capability allows a single drive platform to serve applications ranging from basic speed control to more demanding torque-sensitive processes.

Modular Design for Efficient Installation: The 25A-D017N104 features a removable control core that enables simultaneous mechanical installation and software configuration, reducing overall commissioning time. The control module can be configured and programmed before the power section is mounted, and the same control module design is used across the entire PowerFlex 520 series power range, simplifying spare parts management and reducing inventory requirements. Additional communication cards install without increasing the drive’s footprint.

Comprehensive Protection and Diagnostics: The 25A-D017N104 incorporates electronic motor overload protection providing Class 10 protection per NEC Article 430, along with overcurrent, overvoltage, undervoltage, and ground fault protection. The drive’s QuickView LCD HMI module (available separately) provides multi-language support with scrolling text for clear fault diagnosis, while integrated USB connectivity allows rapid parameter access and configuration archiving using Connected Components Workbench software.

Energy Efficiency and Environmental Robustness: The Economizer mode available in the 25A-D017N104 optimizes motor flux based on actual load conditions, reducing energy consumption in applications where motors frequently operate at partial load. Conformal coating over the circuit boards per IEC 60721 3C2 standards protects against airborne chemicals and gases, extending service life in harsh industrial environments.