GE IS220PHRAH1A HART-Enabled Analog I/O Pack for Mark VIe Turbine Control Systems

Brand
Model GE IS220PHRAH1A

Product Overview

The GE IS220PHRAH1A​ is a HART-enabled analog input/output (I/O) pack engineered by GE Energy for the Mark VIe Speedtronic distributed turbine control platform. Its functional acronym is PHRA, and it is formally defined as the “Mark VIe Control HART Enabled I/O Module” in GE documentation. The GE IS220PHRAH1A​ provides the electrical interface between one or two I/O Ethernet networks and a dedicated analog input/output terminal board, placing signal acquisition and conditioning hardware physically close to field wiring while transmitting processed data over IONet to a Mark VIe controller.

The pack supports 10 analog inputs and 2 analog outputs, arranged across a single terminal board. Inputs 1–8 are configurable as 4–20 mA current loops or ±5 V; inputs 9–10 can be set to 4–20 mA or ±1 mA. The two outputs are 4–20 mA current loops. Inputs are digitized by a 16-bit A/D converter, while outputs use a 14-bit D/A converter with 0.5 % accuracy and a load capability of up to 800 Ω for the 0–20 mA range. A normal scan time of 5 ms (200 Hz) makes the GE IS220PHRAH1A​ suitable for fast turbine-control loops.

Its defining capability is native HART support. In 4–20 mA mode, the GE IS220PHRAH1A​ can relay HART messages between HART-capable field devices and an asset management system (AMS); any input or output channel may connect to a HART instrument. This allows digital parameter access, diagnostics, and secondary variables to be retrieved over the same pair of wires that carries the analog process value, without a separate HART modem or handheld communicator. Load-termination resistors for current-loop inputs are located on the terminal board, and the pack senses the voltage across them to determine loop current.

Physically, the GE IS220PHRAH1A​ consists of two boards: the BPPB processor board, common to the Mark VIe distributed I/O family, and an acquisition board dedicated to analog input functions. It mounts directly onto a compatible terminal board and connects through a DC-62 pin connector. Conformal coating, hazardous-area approvals, and an industrial temperature rating make it appropriate for turbine hall and balance-of-plant cabinets.

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Description

 

Technical Specifications

Parameter Name Parameter Value
Product Model IS220PHRAH1A
Manufacturer General Electric (GE Energy)
Product Type HART-Enabled Analog I/O Pack (PHRA)
Product Series GE Mark VIe Speedtronic
Analog Inputs 10 channels (inputs 1–8: 4–20 mA or ±5 V; inputs 9–10: 4-20 mA or ±1 mA)
Analog Outputs 2 channels (4–20 mA / 0–20 mA current loops)
Total Channels 12
Input Resolution 16-bit A/D converter
Output Resolution 14-bit D/A converter
Output Accuracy 0.5 %
Output Load Capability 800 Ω (for 0–20 mA output)
Measurement Accuracy Better than 0.1 % full scale over −30 °C to +65 °C; typical 0.007 % FS at 25 °C
Normal Scan Time 5 ms (200 Hz)
Input Filtering Two-pole hardware filter at 12.5 Hz and 48.3 Hz; configurable software low-pass filter (0, 0.75, 1.5, 3, 6, 12 Hz)
Common-Mode Rejection 60 dB at 60 Hz (AC); 80 dB (DC); common-mode voltage range ±5 V
HART Support HART message relay in 4–20 mA mode; any input or output channel may connect to a HART device
Communication Interface 2 × RJ45 10/100 Mbps Ethernet (IONet); local serial communication via IR port
Power Supply 28 VDC nominal (from terminal board / system power)
Power Input Connector 3-pin connector on side of pack
Terminal Board Interface DC-62 pin connector
Terminal Board Compatibility IS200SHRAH1A, IS200SHRAH2A
Configuration Simplex only
Operating Temperature −30 °C to +65 °C
Storage Temperature −40 °C to +85 °C
Humidity 5 % to 95 % RH, non-condensing
Dimensions 8.26 cm × 4.19 cm × 12.1 cm (82.6 mm × 41.9 mm × 121 mm)
Hazardous Area Approval Class I, Zone 2; Ex nC [ic] IIC T4
PCB Protection Conformal coating
Status Indicators LEDs: HART TxA, HART TxB, PWR, ATTN, LINK, TX/RX (ENET1, ENET2)

 

Main Features and Advantages

Native HART pass-through over 4–20 mA loops

The GE IS220PHRAH1A​ is built around HART transparency rather than HART as an add-on. When configured for 4–20 mA operation, it relays HART communication between connected field instruments and an asset management system. Because either an input or an output channel can host a HART device, a single pack can serve both measuring transmitters and HART positioners without dedicating separate communication hardware to each loop. The two yellow HART TxA and HART TxB LEDs confirm on-pack when a HART message is being sent to a field device, giving maintenance staff immediate visual evidence that digital traffic is active.

High-resolution conversion for turbine-grade analog accuracy

Inputs use a 16-bit A/D converter, and outputs a 14-bit D/A converter. The stated measurement accuracy is better than 0.1 % of full scale across the entire operating temperature range, with a typical figure of 0.007 % FS at 25 °C. This level of precision matters directly to turbine control: fuel-flow and temperature transmitters, valve-position feedback, and pressure signals all feed control loops where small errors affect efficiency, emissions, and equipment life. The 5 ms normal scan time and 200 Hz effective rate provide the update cadence expected by Mark VIe control frames running at 100 Hz.

Two-stage analog filtering and strong common-mode rejection

Each of the ten input circuits is protected by a two-pole hardware low-pass filter at 12.5 Hz and 48.3 Hz, followed by a configurable two-pole software low-pass filter offering cut-off choices from 0 to 12 Hz. This combination removes high-frequency noise from VFDs, contactors, and generator exciters while retaining the dynamics needed for process signals. Common-mode rejection is specified at 60 dB at 60 Hz on AC and 80 dB on DC, with a ±5 V common-mode voltage range. The result is stable analog data in the electrically harsh environment of a turbine control cabinet.

Termination-resistor sensing preserves loop integrity

For current-loop inputs, the load-termination resistors are mounted on the terminal board rather than inside the pack. The GE IS220PHRAH1A​ detects the voltage developed across those resistors to determine loop current. This arrangement keeps high-current loop power and burden resistors in the termination hardware while the sensitive measurement and HART electronics remain on the pack, improving both safety and serviceability.

Dual Ethernet with redundant IONet architecture

Two fully independent 10/100 Mbps RJ45 Ethernet ports connect the pack to one or two I/O networks. Either port will support operation on its own, while a dual connection provides network redundancy. In typical Mark VIe practice, ENET1 is connected to the network associated with the R controller. Redundant Ethernet, combined with comprehensive on-pack diagnostics, reduces the risk that a single network fault will isolate analog data from the controller.