Honeywell 10018/2/U TPS Interface Module Supporting FSC-FSC, FSC-DS and Modbus Data Exchange

Brand
Model Honeywell 10018/2/U

Product Overview

The Honeywell 10018/2/U​ is an FSC-SMM (Fail Safe Controller – Safety Manager Module) communication module designed to connect a Honeywell Fail Safe Controller to the Honeywell TotalPlant Solution (TPS) system over the Universal Control Network (UCN). Installed in the Central Part of the FSC rack, the Honeywell 10018/2/U​ performs all protocol handling, token-bus access and data buffering for the safety controller, so the control processor is left free to execute safety logic rather than manage network traffic. In practical terms, it is the gateway that allows ESD, fire and gas, and burner management status to appear on operator displays in the control room and lets supervisory commands reach the safety system without compromising the independence of the safety functions.

Built around a Motorola 68360 Quad Integrated Communication Controller running at 25 MHz, the Honeywell 10018/2/U​ carries 4 Mbit of flash memory for the FSC firmware, 16 Mbit of battery-backed local RAM with parity for application data, and 2 Mbit of shared RAM through which it exchanges data with the FSC control processor. A Motorola 68824 token bus controller at 10 MHz and a Motorola 68194 carrierband modem implement the UCN physical and link layers, while the redundant, electrically isolated link is brought out on two front connectors — channel A on top and channel B below. As the flash-based successor to the earlier EPROM-based 10008/2/U, the Honeywell 10018/2/U​ remains the standard interface spare for installed FSC systems worldwide, offering CE, UL and TÜV approvals and 8 TE / 3 HE Eurocard mechanics that drop straight into existing racks.

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Description

 

Technical Specifications

Parameter Name Parameter Value
Product Model 10018/2/U
Manufacturer Honeywell
Product Type FSC-SMM Communication Module (Safety Manager Module)
System Platform Honeywell Fail Safe Controller (FSC), installed in the FSC Central Part
Communication Network Universal Control Network (UCN) to Honeywell TotalPlant Solution (TPS)
Communication Controller Motorola 68360 Quad Integrated Communication Controller, 25 MHz
Token Bus Controller Motorola 68824 Token Bus Controller, 10 MHz with Motorola 68194 carrierband modem
Memory 4 Mbit flash for firmware; 16 Mbit local RAM with parity and battery backup; 2 Mbit shared RAM
Communication Link Isolated redundant link, front connectors A (top) and B (bottom)
Supported Protocols FSC-FSC, FSC-DS, Modbus RTU and Modbus H&B over UCN
Power Requirements 5 Vdc, 2 A (ripple content below 50 mV p-p)
Space Requirements 8 TE, 3 HE (8 HP, 3U Eurocard)
FSC Software Version Version 510 or higher
COM Position Selection Jumpers J1 and J2, configurable as COM1, COM2, COM3 or COM4
Diagnostics STATUS LED (red/green), Tx LED, P primary-node LED, A and B channel LEDs
Approvals CE, UL, TÜV
Type Number / Part Number 10018/2/U suffix 22702, part number 3400284
Approximate Weight 0.36 kg to 0.4 kg

 

Main Features and Advantages

Dedicated network processing: The Honeywell 10018/2/U​ offloads all UCN communication tasks from the FSC control processor, running the token-bus protocol stack on its own Motorola 68360 controller with dedicated firmware in flash memory. Because the safety logic solver and the network interface are physically separate, a burst of network traffic or a UCN disturbance does not consume scanning time or compromise the deterministic execution of the safety application. On power-up, the application program is downloaded automatically from the control processor into local RAM, so the module reaches operational state without manual intervention.

Redundant isolated link: High availability is achieved through two independent UCN connections, A and B, both brought out on the front of the Honeywell 10018/2/U​ and electrically isolated from the FSC system bus. If one channel is disturbed by a cable fault or an adjacent node problem, the second channel continues to carry data, and the A and B LEDs show immediately which path is active. This redundancy matters in continuous process plants, where losing the safety system view on the operator console can force a conservative manual shutdown even though the process itself is still safe.

Transparent diagnostics: Front-panel indication on the Honeywell 10018/2/U​ gives maintenance teams the complete picture without a service tool. The STATUS LED distinguishes between loss of backplane power, offnet or alive state, normal UCN operation and program failure, while the Tx LED confirms data transmission and the P LED identifies the primary node in redundant configurations. Fault finding is therefore reduced to a visual walk-down of the rack, which shortens mean time to repair during a plant upset.

Drop-in replacement engineering: The Honeywell 10018/2/U​ is the flash-memory successor to the discontinued 10008/2/U and retains the same 8 TE / 3 HE footprint, backplane pinning, jumper-selectable COM1–COM4 addressing and front connector layout. Modules carrying suffix code 22701 and higher incorporate minor motherboard design changes for improved reliability, so the Honeywell 10018/2/U​ fits existing FSC Central Part slots with no cabinet modification, preserving the approved safety configuration and avoiding re-validation of field wiring.