Honeywell 2MLF-DC8A 8-Channel 4–20 mA Analog Output Module for MasterLogic-200 PLC

Brand
Model Honeywell 2MLF-DC8A 8-Channel 4 20

The Honeywell 2MLF-DC8A​ is an 8-channel analog current output module within the Honeywell MasterLogic-200 (ML200) family of programmable logic controller (PLC) I/O modules. As a dedicated analog output (AO) card, the Honeywell 2MLF-DC8A​ converts the digital control words generated by the ML200 CPU into precision DC current signals, delivering eight independent 4–20 mA (or optionally 0–20 mA) output channels that drive modulating field devices such as control valves, I/P converters, damper actuators, and variable speed drives.

Within the automation system architecture, the Honeywell 2MLF-DC8A​ plugs directly into the MasterLogic-200 I/O rack, drawing operating power from the backplane and exchanging data with the CPU through the high-speed rack bus. It occupies a single slot and is recognized automatically by the system without hardware jumpers or manual addressing.

The defining capability of the Honeywell 2MLF-DC8A​ is its channel-level programmability. Each of the eight output channels can be independently configured through MasterLogic programming software or system parameters to operate in either 4–20 mA or 0–20 mA mode, enabling a single module to serve mixed application requirements within the same control panel. The module supports a maximum load resistance of 550 Ω at 24 V supply, providing sufficient drive capability for long-distance analog signal runs to remotely located actuators. Output accuracy is ±0.2% of full scale at 25 °C (±0.3% across the full operating temperature range), with a conversion speed of 250 µs per channel and an effective 16-bit resolution (1/16000 step size). Isolation between the output terminals and the PLC power rail is provided by opto-couplers, while the 18-point terminal block simplifies field wiring. With CE, TÜV, UL508, and CSA certifications, the Honeywell 2MLF-DC8A​ is a proven, long-life spare part for continuous process industries.

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Description

 

Technical Specifications

Parameter Name Parameter Value
Product Model 2MLF-DC8A
Manufacturer Honeywell
Product Type 8-Channel Analog Current Output Module
System Series Honeywell MasterLogic-200 (ML200) PLC I/O
Output Channels 8 independent current output channels
Output Signal DC 4–20 mA (default) / DC 0–20 mA (software-selectable per channel)
Load Resistance ≤ 550 Ω (at 24 V supply)
Output Accuracy ±0.2% FS at 25 °C; ±0.3% over full operating temperature
Resolution 1/16000 step (effective 16-bit, 1.0 µA per step for 4–20 mA)
Conversion Speed 250 µs per channel
Isolation Opto-coupler isolation, output terminals to PLC power rail (no isolation between channels)
Terminal Type 18-point terminal block
Current Consumption 5 V DC @ 190 mA; 24 V DC @ 300 mA
Mounting Single-slot plug-in to MasterLogic-200 I/O rack
Weight 150 g
Operating Temperature 0 °C to +55 °C
Storage Temperature –40 °C to +85 °C
Humidity 5% to 95% RH, non-condensing
Certifications CE, TÜV, UL508, CSA
I/O Points Occupied Changeable type: 16 points; Fixed type: 64 points

 

 

Main Features and Advantages

Per-channel software-configurable output range

Unlike modules that rely on hardware jumpers or DIP switches, the Honeywell 2MLF-DC8A​ allows each of its eight channels to be independently configured through MasterLogic programming software or system parameters. A single module can therefore drive a 4–20 mA modulating valve on channel 1 and deliver a 0–20 mA speed command to a variable frequency drive on channel 2, without any physical reconfiguration. This flexibility makes the Honeywell 2MLF-DC8A​ exceptionally well suited to panels where different final elements demand different signal conventions.

High-precision D/A conversion for smooth control

The Honeywell 2MLF-DC8A​ employs a high-resolution digital-to-analog conversion engine that transforms CPU-generated digital control words into smooth, accurate current signals. With an effective 16-bit resolution (1/16000 step size, equivalent to 1.0 µA per step on the 4–20 mA range) and ±0.2% full-scale accuracy at 25 °C, the module provides the fine granularity required for precise actuator positioning. A conversion speed of 250 µs per channel ensures that output updates keep pace with fast control loops, while the ±0.3% accuracy rating across the full operating temperature range guarantees stable long-term control even in thermally demanding environments.

550 Ω drive capability for long cable runs

Powered from the 24 V backplane supply, the Honeywell 2MLF-DC8A​ supports a maximum load resistance of 550 Ω. This is sufficient to drive valve positioners and I/P converters located several hundred metres from the control cabinet without signal degradation, making the module a practical choice for large plants such as power stations, cement works, and petrochemical facilities.

Channel-to-backplane isolation

The output terminals of the Honeywell 2MLF-DC8A​ are galvanically isolated from the PLC power rail by opto-couplers, suppressing ground-loop currents and protecting the CPU and backplane from field-side electrical disturbances. This isolation is a key factor in the module’s reputation for reliability in electrically noisy industrial environments.

Backplane-powered, single-slot installation

Drawing both 5 V logic power (190 mA) and 24 V drive power (300 mA) from the rack backplane, the Honeywell 2MLF-DC8A​ requires no external power wiring. Its single-slot, plug-in form factor and 150 g weight simplify cabinet layout, while the 18-point terminal block supports straightforward field wiring. The module’s compatibility with standard ML200 CPU and I/O rack configurations ensures seamless integration with both new and legacy MasterLogic-200 systems.