WOODWARD 5441-691 Relay Field Terminal Module 16-Channel for MicroNet Systems

Brand
Model WOODWARD 5441-691-NEW

The WOODWARD 5441-691 is a high-density Relay Field Terminal Module (FTM) engineered specifically for Woodward’s DCS II control architecture. As a critical physical interface component, the WOODWARD 5441-691 serves as the bridge between MicroNet Simplex or MicroNet Plus control processors and external field devices such as solenoids, contactors, alarms, and actuators. This module consolidates multiple relay outputs into a single organized termination interface, simplifying cabinet wiring while protecting sensitive control electronics from field-side electrical stress.

In industrial control systems, the WOODWARD 5441-691 performs essential functions including signal isolation, circuit switching, and organized field wiring management. Each of the module’s 16 relay channels is designed to handle both inductive and resistive loads with enhanced arc suppression, reducing contact wear and extending operational life. The integrated I/O lockout relay provides an additional safety layer, enabling system-level interlocks or emergency shutdown logic without requiring external components.

The WOODWARD 5441-691 supports seamless integration with Woodward turbine and engine control platforms including MicroNet Simplex, MicroNet Plus, and 505/505E digital controllers. Its ruggedized construction and wide operating temperature range make it suitable for demanding industrial environments where signal integrity and long service life are paramount. The module’s socket-mounted DPDT relays feature magnetic blow-out design, ensuring reliable switching performance even under high-current conditions.

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Description

 

Technical Specifications

Parameter Name Parameter Value
Product Model 5441-691
Manufacturer Woodward
Product Type Relay Field Terminal Module (FTM)
Relay Count 16 channels
Contact Form DPDT (Double-Pole, Double-Throw)
Relay Installation Socket-mounted, plug-in type
Coil Voltage 24 VDC
Coil Current Approximately 80 mA per relay
Isolation 1000 Vrms between control and field circuits
Response Time 15 ms
Operating Temperature -40°C to +85°C
Dimensions 150 mm × 110 mm × 40 mm
Weight 0.45 kg
Compatible Systems MicroNet Simplex, MicroNet Plus, 505, 505E
Mounting DIN-rail or panel-mount
Product Origin USA

 

Main Features and Advantages

The WOODWARD 5441-691 delivers a combination of high-density relay integration, robust electrical isolation, and simplified field wiring that addresses the practical demands of turbine and engine control systems.

High-Density Relay Architecture: With 16 DPDT relay channels in a compact form factor, the WOODWARD 5441-691 maximizes I/O capacity within limited cabinet space. Each relay is socket-mounted for easy replacement, reducing maintenance downtime when individual contacts reach their operational life limit. The DPDT configuration provides both normally open and normally closed contact options for each channel, offering maximum flexibility in control logic design.

Enhanced Signal Isolation and Protection: The WOODWARD 5441-691 provides 1000 Vrms galvanic isolation between control logic and field circuits. This isolation barrier protects sensitive processor electronics from voltage transients, electrical noise, and fault currents that may originate in field wiring. The module’s magnetic blow-out arc suppression design further extends relay contact life when switching inductive loads such as solenoids and contactors.

Integrated Safety Features: The WOODWARD 5441-691 incorporates an I/O lockout relay that enables system-level interlock and emergency shutdown logic without requiring additional external hardware. This integrated safety layer simplifies protection scheme implementation while maintaining compliance with functional safety requirements in critical turbine and generator applications.

Real-Time Status Monitoring: The module provides comprehensive diagnostic capabilities through integrated LED indicators. Yellow LEDs indicate relay energized status, while green LEDs confirm relay power and control power presence. This visual feedback enables technicians to quickly verify channel operation and diagnose faults during commissioning and maintenance activities.

 

Application Field

The WOODWARD 5441-691 is deployed wherever Woodward control systems require reliable, high-density relay interfacing for critical industrial processes.

In power generation facilities, the WOODWARD 5441-691 serves turbine and generator control panels, managing discrete outputs for valve actuation, breaker control, alarm annunciation, and permissive logic. Steam turbine and gas turbine governing systems rely on the module’s relay outputs to interface with hydraulic actuators, trip solenoids, and auxiliary equipment controls. The integrated I/O lockout relay is particularly valuable in overspeed protection and emergency shutdown circuits.

Oil and gas applications deploy the WOODWARD 5441-691 in compressor stations, pipeline control systems, and offshore platforms. The module’s robust electrical isolation protects control electronics from the harsh electrical environments common in these facilities, while its wide operating temperature range ensures reliable performance in extreme climates. The 16-channel configuration suits medium-scale discrete control requirements including valve sequencing, status monitoring, and safety interlock implementation.

Industrial energy systems including reciprocating engine management, combined heat and power plants, and marine propulsion controls also utilize the WOODWARD 5441-691 for relay output termination. For facilities maintaining existing MicroNet Simplex or MicroNet Plus installations, the module remains an essential component for system maintenance and expansion projects despite changes in original manufacturing availability.