Woodward IRI1-I5E05D Sensitive Ground Fault Detection Module

Brand
Model Woodward IRI1-I5E05D

Product Overview

The Woodward IRI1-I5E05D​ is a high-performance microprocessor-based earth fault (ground fault) protection relay, designed to deliver highly sensitive ground fault detection and reliable protective tripping for industrial AC power systems. As a core member of the Woodward IRI relay protection family, the Woodward IRI1-I5E05D​ operates on the residual (zero-sequence) current principle, continuously monitoring leakage current through neutral grounding, busbars, generator star points, and transformer windings to identify even very low-level insulation breakdowns that conventional overcurrent devices cannot see. Its role is critical in preventing arc flash, equipment burnout, and uncontrolled earth faults in generators, transformers, motors, and switchgear.

Engineered around a fast digital signal processor, the Woodward IRI1-I5E05D​ applies Discrete Fourier Transform (DFFT) filtering to suppress harmonics, DC components, magnetizing inrush, and out-of-zone unbalanced currents, thereby avoiding false tripping during transient disturbances. The relay conforms to ANSI device functions 50N/51N and supports both definite-time and inverse definite minimum time (IDMT / IEC 60255) characteristics, allowing it to coordinate correctly with upstream and downstream protective devices. With a 5 A nominal CT secondary input, a wide-range 230 V AC/DC auxiliary supply, and a configurable 0.05–5 A operating threshold, the unit adapts to solidly grounded, resistance-grounded, and high-resistance grounded networks alike.

The Woodward IRI1-I5E05D​ is built for demanding industrial service. Its compact withdrawable housing supports DIN rail, panel, door, and 19-inch rack mounting, while the front face carries an IP54-rated sealed operator interface with multi-colour LEDs for power, ready, fault type, trip, and alarm status. All settings are made locally through sealed DIP switches and internal jumpers—no software or commissioning laptop is required on site. This combination of laboratory-grade measurement accuracy, field-programmable flexibility, and rugged industrial construction makes the Woodward IRI1-I5E05D​ a dependable, long-service-life choice for critical earthing protection.

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Description

 

Technical Specifications

Parameter Name Parameter Value
Product Model IRI1-I5E05D​
Manufacturer Woodward
Product Type Microprocessor Earth Fault (Ground Fault) Protection Relay
Protection Functions ANSI 50N / 51N sensitive earth fault, zero-sequence overcurrent
Rated CT Secondary Current 5 A (model suffix I5; 1 A version also available in series)
Operating Threshold Range 0.05 – 5 A (CT secondary side), DIP-switch selectable
Time Characteristics Definite-time 0.05–10 s; IDMT inverse-time per IEC 60255
Filtering / Algorithm DFFT digital filtering, harmonic & DC component rejection
Auxiliary Supply 230 V AC/DC universal (110 V versions available in series)
Output Contacts 2 × SPDT (Form C), 250 V AC / 5 A and 30 V DC / 5 A
Front Panel Indication Power, Ready, Earth Fault, Trip, Alarm LEDs + RESET button
Reset Modes Auto-reset after fault cleared; manual via panel button or external dry contact
Measurement Input Burden ≤ 0.2 VA per CT input
Frequency Compatibility 50 Hz / 60 Hz (DIP-selectable)
Mounting DIN rail / panel / door / 19-inch rack, withdrawable chassis
Dimensions (H × W × D) 260 × 72 × 138 mm
Weight Approx. 1.0 kg
Operating Temperature −20 °C to +60 °C
Storage Temperature −40 °C to +85 °C
Humidity 5 – 95 % RH, non-condensing
Enclosure Protection Front panel IP54; internal wiring side IP20
Standards & Certifications CE, UL, IEC 60255, Class I Division 2

 

Main Features and Advantages

Sensitive ground fault detection that protects what overcurrent relays miss.​ The core strength of the Woodward IRI1-I5E05D​ is its ability to detect residual leakage currents down to 0.05 A on the CT secondary side—equivalent to very small insulation degradation currents in high-resistance grounded generator and motor windings. By vector-summing the three-phase currents through a core-balance CT (CBCT) or neutral CT, the relay isolates genuine in-zone earth faults from healthy-system imbalances, giving operators an early warning long before a fault escalates into winding damage, cable fire, or an unplanned outage.

DFFT filtering for dependable discrimination.​ Industrial networks are full of waveform distortion: magnetizing inrush on transformer energization, variable-frequency drive harmonics, DC offsets, and external phase faults all generate current components that can fool simpler relays. The Woodward IRI1-I5E05D​ extracts only the fundamental zero-sequence component through DFFT-based digital filtering, which dramatically reduces out-of-zone maloperation while preserving fast in-zone response. The result is a relay that stays stable through system transients yet trips decisively when a real ground fault appears.

Flexible, software-free configuration.​ All operating parameters—pickup current, time delay, frequency, time characteristic, and reset behaviour—are set through front-panel DIP switches and internal jumpers. The 0.05–5 A threshold range and 0.05–10 s delay range let protection engineers grade the relay precisely against feeder, transformer, and breaker curves. Choose definite-time operation for fixed coordination schemes, or IDMT (IEC 60255) curves where grading is required over a wide fault-current range. A separate jumper selects automatic reset once the fault clears, or latched operation that requires a panel RESET press or an external dry-contact reset—ideal for applications where every trip must be formally acknowledged.

Two independent SPDT outputs for separate alarm and trip paths.​ The Woodward IRI1-I5E05D​ dedicates one SPDT contact to an alarm or pre-warning signal (routed to the DCS, SIS, or annunciator) and a second high-power SPDT contact to the actual trip circuit, capable of directly driving breaker trip coils, motor outlet breakers, and excitation switches. This segregation means an early-stage earth leakage can be logged and investigated without immediately shedding a critical load, while a developed fault still receives unconditional fast clearance.

Rugged industrial design with full local diagnostics.​ A sealed front panel, IP54 operator interface, and LED suite showing supply healthy, ready, fault type, and trip state allow maintenance staff to assess relay status at a glance without test equipment. The withdrawable chassis, DIN-rail / panel / door / 19-inch rack mounting options, and wide −20 °C to +60 °C operating range make the Woodward IRI1-I5E05D​ straightforward to install in new panels and equally easy to retrofit into existing cubicles—an important advantage when replacing obsolete or end-of-life ground fault relays.