Allen-Bradley 5069-OW16 16-Point Relay Output Module for CompactLogix 5380 Systems

Model Allen-Bradley 5069-OW16 16-Point

Description:

The 5069-OW16​ is a 16-channel relay output module from Allen-Bradley (Rockwell Automation), built for the Compact 5000 I/O platform that serves CompactLogix 5380, Compact GuardLogix 5380 and CompactLogix 5480 controllers. It gives a Logix controller sixteen Form A (normally open) dry contacts, arranged as two independent groups of eight, each capable of switching anything from 5 V to 264 V AC or 5 V to 125 V DC.

What makes the 5069-OW16​ genuinely useful is not speed — it is the fact that one catalog number covers loads that would otherwise need three different output cards plus a rail of interposing relays. Because the outputs are true electromechanical contacts, they are voltage-agnostic within their rating, they leak nothing when off (0 mA, no onboard snubbers), and they tolerate the inrush of a contactor coil or a solenoid that would destroy a solid-state channel. It is the interface card you specify when the field devices do not agree on a voltage.

Two things to design around, and both are deliberate: the contacts are rated for 0.3 Hz switching at full load with a 10 ms delay, so this is a module for discrete on/off control rather than fast pulsing; and there is no isolation between individual channels, with 250 V continuous basic insulation to the backplane — which is exactly why the group-of-eight power commons exist. Outputs are not fused internally, so external fusing is part of the design, not an afterthought.

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Description

 

Application Scenarios:

A municipal wastewater plant was extending its tertiary treatment stage and inherited a control panel that had grown organically for fifteen years. One bank drove 24 V DC solenoid valves on the chemical dosing skids, another drove 120 V AC coil contactors on the blowers, and a third fed 230 V AC beacon and annunciator circuits. Every one of those needed an interposing relay to bridge the gap between the PLC’s 24 V DC output cards and the real load — roughly forty relays, forty sockets, forty sets of spare contacts to test, and a wiring bundle that took two days to fault-find.

Rebuilt on Compact 5000 I/O, the 5069-OW16​ collapses that entire layer. Each group of eight channels gets its own field power common, so the panel runs 24 V DC loads on one group and 120/230 V AC loads on the other from the same module, with no interface relays in between. When a blower contactor coil starts to draw high inrush, the relay contact absorbs it; when an operator asks why a beacon is dark, the yellow/red per-point LED answers in seconds without a multimeter. Because the module reports status over the backplane into Studio 5000 Logix Designer, the same information appears on the HMI and in the maintenance log rather than only on the door of the cabinet.

The same logic plays out in OEM packaging machines shipped to both 120 V and 230 V markets — one BOM line, one module, no market-specific output card — and in building services, material handling, food and beverage skids, and any panel where motor starters, solenoid valves, indicator lamps and alarm horns have to coexist.

 

Parameter:

Main Parameters Value/Description
Product Model 5069-OW16​
Manufacturer Allen-Bradley (Rockwell Automation)
Product Category 16-point relay output module, Compact 5000 I/O (Series A/B/C)
Output Configuration 16 Form A (normally open) contacts, 2 groups of 8 — each group has its own field power common, enabling mixed-voltage panels
Output Voltage Range 5…125 V DC and 5…264 V AC, 50/60 Hz — one module covers 24 V DC, 120 V AC and 230 V AC loads
Relay Rating per Channel 2 A resistive @ 5…30 V DC; 2 A resistive @ 5…264 V AC; 2 A general use @ 5…250 V AC; pilot duty C300 (AC) / R150 (DC)
Current Budget 8 A max per group, 16 A max per module — plan group allocation so neither figure is exceeded
Switching Performance 10 ms off-to-on and on-to-off; 0.3 Hz (1 operation / 3 s) at rated load; 30 mΩ initial contact resistance; 500 µs mean bounce
Contact Life 300,000 cycles resistive, 100,000 cycles inductive — the figure to check before using it for fast cycling duty
Off-State Leakage 0 mA per point (dry contact, no onboard snubbers) — safe for high-impedance loads and electronic inputs
Isolation 250 V continuous, basic insulation type; type-tested at 1800 V AC for 60 s; no isolation between individual channels
Power & Backplane MOD power 75 mA (Series A/B) or 225 mA (Series C) @ 18…32 V DC; SA power 150 mA (A/B); MOD/SA passthrough 9.55 A / 9.95 A, do not exceed 10 A
Wiring & Terminals Removable terminal block 5069-RTB18-SPRING or 5069-RTB18-SCREW (ordered separately); 0.5…1.5 mm² (22…16 AWG), min 18 AWG 105 °C for load wiring; 0.4 N·m torque
Mechanical & Environment 144.57 × 36 × 105.42 mm, 1.5 slot width, approx. 240 g; 0…60 °C operating, –40…+85 °C storage, 5–95 % RH non-condensing; 4.6 g vibration, 15 g operating shock
Certifications & Status cULus, CE, UKCA, RCM, KC, CCC, ATEX and IECEx (at or below 125 V AC / 30 V DC), temperature code T4; lifecycle status Active